Set the sensor bolts in position and tighten them by hand. Check the threads on the bolts and use a small wire brush to clean them as needed. Install the new sensor to the throttle body on the intake manifold. Remove the throttle position sensor from the throttle body on the intake manifold assembly. Loosen and remove the two retaining bolts. Unplug the throttle position sensor connector. Remove the air cleaner assembly and set it aside. Wait until the engine is completely cool. How to Replace the Throttle Position Sensor in a Dodge Durango Replacement throttle position sensor and seal Tighten the two bolts with the ¼-inch socket to hold it in place. Rotate the sensor until it produces a reading of. Turn the ignition switch on, but keep the engine off. Connect the black lead to any good ground. Connect the electrical connector.Ĭonnect the voltmeter, with the red lead connected to the left wire on the two-wire electrical connector. Install the two bolts in the throttle position sensor, but leave them loose so that the throttle position sensor can be adjusted. Install the throttle position sensor, paying particular attention to the tabs. If the sensor is installed with the sensor's tab under the tab on the throttle body, the sensor tab will not be moved when the throttle body tab moves. When the sensor is installed, the tab on the sensor must go above the tab on the throttle body so that when the throttle is opened, the tab on the throttle body moves the tab on the sensor. With a finger, push the little tab to see which way it rotates. Look at the tab on the back of the sensor. Open the throttle slightly with one hand, and watch the way the tab turns. Look at the tab on the throttle body where the sensor gets positioned. Lift the sensor away from the throttle body. Remove the two small bolts securing the throttle position sensor to the throttle body, using the appropriate-size socket. The sensor is on the same shaft on which the throttle linkage is hooked up, but on the opposite side. Disconnect the electrical connector on the throttle position sensor. Remove the air cleaner, using a 10 mm socket and ratchet. How to Replace the Throttle Position Sensor in a Honda CR-V Mechanic's toolset, including a full socket set, wrenches, screwdrivers
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